Winding TechnologySKU: GRS-WK-EWW100Art. WK-EWW-100

Single-Side Mounted Winding Shaft

Single-Side Mounted Pneumatic Winding Shaft with Bayonet Flange

Pneumatic winding shaft for single-side mounting. Grips paper/foil cores via air-inflatable clamping elements. Standard sleeve inner diameters: 40, 50, 70, 76, 100, 120, 152, 200 mm.

500 RpmBayonet FlangeCantileverConfigurableMade In ChinaPneumaticSingle SideWeb Width 1600MmWinding
50,32 EURbase price
Auf Bestellung
Hersteller

Suzhou Xian Yan

Herkunft

China

Beschreibung

The Single-Side Mounted Pneumatic Winding Shaft (Einseitige Wickelwelle) grips paper, foil or film cores from the inside using air-inflatable clamping elements. When compressed air is supplied, the clamping elements expand radially and hold the roll core; when the air is released the core slides off freely. The shaft is supported on one side only (cantilever) via a Bajonettflansch (bayonet flange). The opposite end is free, which allows the finished roll to be pulled off axially without opening a second bearing.

Technical overview

Web-width range: up to approx. 1,600 mm (narrower than the two-side version due to cantilever bending moment). Maximum rotational speed: 500 RPM (standard, all diameters). Standard sleeve inner diameters: 40, 50, 70, 76, 100, 120, 152 and 200 mm.

Variants

VariantCore dMax bending/torqueBayonet flangeF (mm)E (mm)
A (low-load, small d)d < 100 mmup to 333 NmØ 109 mm10728
B (higher-load, small d)d < 100 mm333 - 666 NmØ 107 mm10925.5
C (large d)d ≥ 100 mmup to 2,800 NmØ 158 mm15837.7

E = clamping-head length (Spannkopflänge), F = flange hub length.

Pricing (EUR, ex works, German price level)

VariantFlange ØBase price
A - low loadØ 109 mm€ 50.32
B - med loadØ 107 mm€ 70.50
C - heavyØ 158 mm€ 103.50

Surcharge for automatic air supply (rotary joint): + € 2.00. Length-dependent surcharge: + € 1.42 per mm of useful (clamped) shaft length - same rate for all diameters.

Price = Base price(variant)
      + Span length [mm] × 1.42 €/mm
      + 2.00 €  (only if automatic air feed selected)

Engineering formulas

Maximum allowable web speed:

v_zul [m/min] = 500 RPM × d [mm] × π / 1000
d (mm)v_zul (m/min)
4063
5078
70110
76119
100157
120188
152239
200315

Bending moment acting on the shaft (cantilever case):

M [Nm] = (Roll weight [kg] × 10 + Web tension [N]) × Roll width [mm] / 2000

This value has to stay below the bending-load limit of the chosen bearing unit (Typ 30 / 30N / 50) AND below the flange/variant limit.

Air-supply options

Manual: separate compressed-air gun + shut-off valve (operator inflates/deflates the shaft by hand before/after the roll change). Automatic: Druckluft-Drehdurchführung (rotary air feedthrough) so the shaft can be pressurised while rotating. Used with a bahnzugregelbarer Antrieb (tension-regulated drive) when continuous pressure is required.

Primary supplier today (post-2010): Suzhou Xian Yan (China). Approximately 350 3D hull models are required to cover all length / diameter / variant combinations for the shaft configurator.

Merkmale

Pneumatic air-inflatable clamping elements grip paper/foil/film cores from the inside
Single-side (cantilever) mounting via Bajonettflansch (bayonet flange)
Finished roll can be pulled off axially without opening a second bearing
Web-width range up to approx. 1,600 mm
Maximum rotational speed 500 RPM (all diameters)
Eight standard sleeve inner diameters: 40, 50, 70, 76, 100, 120, 152, 200 mm
Three load-class variants (A: up to 333 Nm, B: 333-666 Nm, C: up to 2,800 Nm)
Compatible with Standardlagerung Typ 30, 30N or 50
Optional rotary air feedthrough (Drehdurchführung) for continuous pressurised rotation
Manual air supply via compressed-air gun + shut-off valve also available
Base prices from € 50.32 (A) to € 103.50 (C)
Length surcharge € 1.42/mm, same for all diameters

Anwendungsbereiche

Paper winding and rewindingFoil and film winding

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